Chainsaw Safety Gear – Best Chainsaw Chaps

Chainsaw Chaps

What Are Chainsaw Chaps?

Chainsaws chaps refer to trousers made of special fabrics that are designed to protect chainsaw operators from being cut by a running chainsaw. They are a part of the personal protective equipment that is recommended for all occasional and professional chainsaw users.

Usually, they are made of a tough and slippery material on the outside and layers of loose fibers of other fabrics on the inside. They are generally designed to prevent or minimize injuries that may occur if the lower limbs of a chainsaw operator are accidentally exposed to a running chainsaw.

How Chainsaw Chaps Work

There are no chainsaw chaps that are cut proof. However, depending on the type of the fabric used, chainsaw chaps may either slow down the chainsaw speed or tangle the teeth of the chainsaw and even stop it running. In

In the case of an accident, the chainsaw may cut through the outermost layer but it will be immediately drawn and wrapped around by the inner filler materials which are usually polyester, Kevlar or nylon.

This usually protects the chainsaw user by stopping the chainsaw from running or giving him or her time to switch off the machine in those critical seconds before the chainsaw comes in contact with the skin.

Best Chainsaw Chaps

1. Husqvarna 531309565 Chain Saw Apron Chaps

Husqvarna 531309565 Chain Saw Apron Chaps

While a chainsaw can injure any part of your body, most reported injuries involve the user’s legs. These Husqvarna apron-style chaps are specially designed to protect the front of your legs from any accidental harm.

If you lower a still-running chainsaw into your leg, ballistic fibers in the chaps will quickly bind the chainsaw’s motor and make the blades stop almost instantly. In most cases, you’ll be able to walk away from the incident without a scratch.

Husqvarna’s chaps come in a single, adjustable size. It’s perfect for most people, although if you’re on the tall or thick side you might have a gap in coverage between the bottom of the chaps and the top of your boots.

While the chaps will leave the backs of your legs unprotected, that shouldn’t be an issue for most people. It’s hard to accidentally cut the back of your thigh with a chainsaw.

These chaps meet a number of relevant safety standards, including ASTM F1897, ANSI Z133.1, and OSHA 1910-266. They’re perfect for occasional home use and as part of your professional safety gear.


  • Apron-style chaps protect the front of your legs
  • Adjustable to fit most sizes
  • Available in blue, gray and black color
  • Meets ASTM, ANSI, and OSHA standards

* Thick chaps can work with electric chainsaws
* Superior construction minimizes chance of injury
* Adjustable chaps can be worn by people of different sizes

* No protection of the back of your legs
* Twist around legs



2. Husqvarna 587160704 Technical Apron Wrap Chap

Husqvarna 587160704 Technical Apron Wrap Chap

These Husqvarna chaps are made of the same thick, quality materials as the pair above and meet the same safety standards.

The biggest difference lies in the style of the chaps themselves. While the chaps above leave the backs of your legs unprotected and only offer limited coverage to the sides of your legs, these chaps wrap all the way around and ensure that you’re protected from all angles.

No matter how you choose to swing a chainsaw, there will be a layer of protective fiber in the way to stop the blades from cutting you.

Like the pair above, these Husqvarna chaps come in one adjustable size. They feature a handy pocket on the outside so you can store small items while you work and extra durable buckles to withstand the rigors of outdoor labor. They’re also machine washable in cold water, although you should hang them up to dry.


  • Apron wrap protects the front and sides of your legs
  • Included gear pocket for easy access while you work
  • UL certified
  • Meets ASTM, ANSI, and OSHA standards
  • Reflective leg bands for better visibility
  • Cold water washable

* Full wrap means you don’t have to worry about odd angles
* Bright colors and gear pocket is great for prolonged use
* Can be adjusted to fit different people

* Open crotch area means you’re not fully protected
* Won’t fit as well as a pair with multiple sizes



3. Forester Chainsaw Apron Chaps with Pocket

 Forester Chainsaw Apron Chaps with Pocket

These Forester chaps offer a bit of protection at a low cost. While they’re not as thick or durable as the other chaps on this page, they’ll still stop a chainsaw within a few seconds of contact.

Compared to the other pairs, however, they’re less likely to stop it before it’s broken your skin. There’s a decent chance that dropping a high-throttle chainsaw on your leg could still result in serious injury.

For some people, this might be enough protection. As long as you’re reasonably diligent and you don’t actually try to cut into your leg, these chaps will probably keep you safe from any serious injury.

In the event of a terrible mishap where your leg collides with a full-power chainsaw with a bit of force, they’ll still arrest the chainsaw before it cuts very deep. You’ll be far better off than if you hadn’t been wearing chaps at all.

Forester’s chaps come in an apron style which leaves the backs of your legs open. They’re offered in 35″, 37″, and 40″ sizes and have an external pocket for storing small items. They feel a bit flimsier than competing models, but they’re very bright and offer reflective strips for outdoor work.


  • Apron-style chaps keep the front of your legs protected
  • Available in 4 colors and 3 sizes
  • Water and oil resistant
  • Meets ASTM and OSHA standards
  • Handy pocket for easy storage


* Multiple sizes ensure a better fit
* Lighter material keeps you cooler as you work
* Have multiple sizes to choose
* Comfortable and durable


* Not recommended for electric chainsaws
* Won’t stop injury, will simply reduce the severity
* Clasps can wiggle if you don’t secure them well



4. Labonville Full-Wrap Chainsaw Safety Chaps

Labonville Full-Wrap Chainsaw Safety Chaps

Labonville produces custom made high-quality safety gear for logging firms around the country. These chaps are no exception. They’re thick, durable full-wrap chaps that keep every part of your legs protected while you work.

In order to get a more precise fit, these chaps are offered in four sizes. It’s recommended that you measure from your boot laces to your belt buckle in order to estimate your chap length.

Remember that your legs get longer as they bend, so you might want to add an inch or two.

Labonville’s website neglects to mention which safety standards their chaps are manufactured to. This is almost certainly an oversight. These thick products are made with the same ballistic weave technology as the other chaps, and they’re a bit more comfortable to boot.

One small downside of these chaps over the apron-wrap Husqvarnas is the lack of a pocket. While wearing full-wrap chaps, you won’t be able to access the pockets in your jeans or work pants.

You can always attach a pocket to these chaps yourself or wear a seperate pouch, but that’s an extra step you’ll have to remember to take.


  • Full-wrap chaps ensure every part of your legs is protected
  • Available in four sizes to give you the fit you need
  • Works with logging companies nationwide
  • Meet the OSHA standards


* Comfortable, thick chaps will help you feel safe
* Flexible and easy to work in
* Keeps every part of your legs protected
* Have multiple sizes


* Need to figure out your chap size before you order
* Get hotter than other chaps because full-wrap
* No pocket



Importance of Using Chainsaw Chaps

Although the chainsaw is one of the most useful and versatile tools, it also happens to be one of the most dangerous machines than can cause serious injuries and even deaths.

A majority of the thousands of chainsaw injuries reported each year in the United States alone involved the lower limbs as they are more exposed to the chainsaw in the case of accidents.

In case of an accident, the chainsaw chaps bear the first impact of the chainsaw teeth. Even though there is a chance that the teeth may still come in contact with the legs of the user, they will not cause deep cuts as they might otherwise have.

Any chainsaw operator who does not wear chaps puts himself at a high risk. This is because it is very easy to stumble or lose control of the chainsaw and if this happens, the chainsaw user can lose a limb in a matter of seconds.

If the accident happens in a remote area, the victim is likely to lose his life because of loss of blood.

Types of Chainsaw Protective Trousers

There are basically two regular types of protective chainsaw trousers; Type A and Type C.

Chaps are categorized as Type A trousers which can offer protection only to the front of the legs. They are usually worn on top of regular work trousers although they can also be worn as work trousers on their own.

However, there are other types of old style chaps which include apron style chaps and wraparound chaps. They also work in the same way as Type A chaps but are not very user-friendly.

These types of chaps are best suited for homeowners who use chainsaws occasionally and any chainsaw user who is working on the ground.

Type C chainsaw trousers refer to overalls or special trousers that give all-round protection to the legs. They are always worn as conventional work trousers as they do not need to be tied with belts or to be worn over other clothes.

Type C are designed for professional chainsaw users like foresters and arborists who climb trees and often have to operate the chainsaws in difficult or uncomfortable positions. They offer maximum chainsaw protection unlike chaps which only protect the front.

Husqvarna 531309565 Chain Saw Apron Chaps

Things To Consider When Buying Chainsaw Chaps

The purchase of chainsaw chaps must not be treated casually. Chainsaws are responsible for over 36.000 injuries, annually, according to the Centers for Disease Control and Prevention (CDC).

Over 12.000 are leg injuries and can easily be prevented by quality chaps. Picking out a chainsaw chap is, therefore, a critical affair. A wrong choice could see you added to the statistics above.

So, how do you pick out a chainsaw chap? Below are some factors to consider before making a purchase.

1. Type of Chainsaw You Use

Chainsaw chaps are chainsaw specific. Consider the type of chainsaw you intend to use the chainsaw chaps with (electric, cordless, or gas). Most chaps are not built to withstand blows from electric chainsaws.

You should, therefore, be extra careful when buying chainsaw chaps for an electric chainsaw.

The few chainsaw chaps that work with electric chainsaw cost more than regular chaps. To save money, never buy such kinds of chaps unless you plan to use an electric chainsaw. Why pay more for a feature you do not need?

2. Material Making The Chaps

Chainsaw chaps are made of different materials. The most common are Ballistic, Polyester, Kevlar, and Denier. Different materials will cost differently and offer varying degrees of protection.

Maintenance of different materials is also different. Some materials should only be hand washed while others can be machine washed.

Choose a material that you can comfortably maintain.

Some chaps should not be washed! Washing destroys their protective fabrics.

3. Comfort

Under comfort, consider the factors below:

  • Size
  • Weight
  • Breathability

The size of these protective clothing should afford you enough room for movement. You should enjoy a broad range of angles.

Remember that harm may not always come from the chainsaw. At times, you may need to run from falling trees. Chaps that hinder your movement would cost you dearly in such scenarios.

The weight should also be manageable. Not too heavy as to hinder movement and, not too light as to compromise quality.

Finally, breathable chaps make hot days bearable. If you plan to work in the summer, consider the breathability of chainsaw chaps.

The comfort of a person handling a dangerous power tool like a chainsaw needs to be a high priority.

4. Durability

Durability is an aspect you have to research on. Seek out chaps or brands associated with strength.

You do not to replace your chainsaw chaps now and then.

If however, the chaps take a blow from your chainsaw, the damage is irreversible. Do not even attempt any repairs.

5. Design

When looking at aspects of design, consider the pockets and adjustability. Make sure the chaps are adjustable to fit a broad range of sizes. This way, you can share them out with family members (rather than by many chaps).

The pockets, on the other hand, should be strong enough to store accessories like edges. This way you avoid losing them in the undergrowth.

6. Certification

The final, and crucial, aspect to consider is certification. Make sure the safety standards of the chainsaw chaps are accepted in your country.

Below are four certifications to look out for before purchasing chaps.

  • UL (Underwriters Laboratories) A global certification company that inspects, tests, and , validates products.
  • ASNI (American National Standards Institute) A non-profit, American, institute that tests and certifies the quality of goods.
  • ASTM (American Section of the International Association for Testing Materials) A timeworn international organization that certifies the quality and standards of products.
  • OSHA (Occupational Safety and Health Administration) This certification assures you that the company making the chaps treats its workers fairly.

Faq about chainsaw chaps

Frequently Asked Question About Chainsaw Chaps

1. I have seen videos of chainsaw chaps stopping chainsaws. Can they stop chainsaws rotating at full speed?

Whether the chaps stop the rotation of a chainsaw will depend on the chainsaw’s speed and the angle of contact. At a speed of 2,750 ft/min (Feet per minute), a chainsaw will not cut through chaps.

Most chainsaws, however, attain top speeds of upwards of 4000 ft/min (Feet per minute). At such high speeds, all a chap can guarantee is reduced damage to your legs.

It slows down the chainsaw enough for you to react before further damage is done.

Remember that without chaps, a chainsaw at top speed would cut your leg clean off!

2. Can chainsaw chaps be repaired?

No, and Yes, depending on the type of damage. If the chap has suffered from a chainsaw’s out, do not even attempt to repair!

Purchase a new pair and be thankful the damaged ones worked.

If, however, only the outside layer is damaged, repairs can be done. Only make sure the inner layers of fibers are undamaged.

For a cut outer layer, repairs can be done using duct tape. Use it to seal the opening to protect the whole inner layers.

3. What does size refer to in chainsaw chaps? For example, does a size 33 imply a size33 waist?

First of all, chainsaw chaps do not come in standard sizes. The waist is adjustable and fits a range of sizes.

Size in refers to the length of the chaps. If is measured from the belt’s loop to the bottom of the chainsaw chaps.

Finally, on size, note that some models that do not come in the extra large sizes (40-Inch to 42-inch)

4. How often should I wash my chaps?

Kindly check the manufacturer’s instructions. There is no one-fit-for- all answer.

Some chaps should not be washed. Washing compromises their capability to keep you safe.

Other chaps, on the other hand, become stronger with each wash. If your chaps say do not wash, never wash them. A little dirt never hurt anyone.

Still on the topic of laundry, be sure to follow the manufacturer’s recommendations to the letter. Some chaps can only be hand washed, while, others support machine washing.

5. Can all chainsaw chaps be used with an electric chainsaw?

Electric chainsaw offers a whole different set of problems. They attain higher speeds and momentums than gas and cordless powered chainsaws.

Unless chaps are specifically quoted to support electric chainsaws, assume they do not. Better safe than sorry.

Chaps are also rarely tested with other tools. Never assume they can work with any other tool apart from what is specified.

Read and re-read the manufacturer’s instructions. They are the safest.

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